Revolutionizing Layered Assembly and Sub-Assembly Inspection with PAQi

In modern manufacturing, ensuring precise assembly at every stage is critical to maintaining product quality, minimizing defects, and improving throughput. Traditional inspection methods often require multiple cameras, sensors, and manual verification steps—driving up costs and slowing production. PAQi changes the game by offering AI-powered, real-time inspection for layered assemblies and sub-assemblies, all while seamlessly integrating into existing workflows.

Single Overhead Camera for Multi-Layered Inspection

One of PAQi’s key advantages is its ability to inspect multiple assembly layers using a single overhead camera and AI model. Unlike traditional methods that rely on multiple sensors and cameras for each assembly stage, PAQi leverages advanced vision processing to capture and analyze layered structures in a single frame. This significantly reduces hardware costs and complexity while ensuring comprehensive verification at every stage of assembly.

True Object Detection for Advanced Assembly Verification

Unlike simple pass/fail vision checks, PAQi’s AI models perform true object detection, allowing it to inspect multiple components within a single field of view. Whether it’s fastening points, connector alignments, gasket placements, or small sub-assembly components, PAQi identifies them in real-time and pinpoints exact defect locations. This capability minimizes downtime by allowing operators to correct errors on the spot, leading to increased throughput and improved production efficiency.

Complete Data Logging for Traceability and Process Improvements

PAQi doesn’t just detect defects—it also logs all inspection data for traceability and analysis. Every scanned component is recorded, creating a detailed digital footprint of the assembly process. This allows manufacturers to:

Track defect trends over time.
Identify areas for process improvement.
Maintain compliance with quality standards.
Improve root cause analysis for defects.

With PAQi’s data-driven approach, manufacturers can optimize production lines, reduce waste, and improve overall quality control strategies.

Flexible Deployment: Workstations or Direct Integration

PAQi is designed for seamless deployment, whether as a standalone workstation for manual assembly or as an integrated solution within automated assembly lines. Manufacturers can choose between:

Customized Workstations – Operator-assisted assembly stations with PAQi-enhanced visual verification.
In-Line Integration – PAQi connects to existing assembly stations, providing real-time quality control with no disruption to production.

This flexibility ensures that PAQi adapts to various production environments without costly overhauls or workflow disruptions.

Intelligent Assembly Sequencing & Defect Lockout

Beyond inspection, PAQi helps manage assembly sequences, ensuring that operators follow the correct process. If a defect is detected, PAQi can lock out non-compliant parts, preventing the assembly from moving forward until the issue is resolved. This proactive defect management reduces rework, enhances operator efficiency, and prevents defective products from reaching final assembly.

Conclusion

PAQi represents a paradigm shift in layered assembly and sub-assembly verification. By reducing hardware costs, enhancing AI-driven defect detection, providing robust traceability, and integrating seamlessly into manufacturing lines, PAQi helps companies increase efficiency, reduce defects, and improve overall product quality.

Ready to optimize your assembly process? Contact LM3 Technologies today to learn how PAQi can transform your production line.