Electrical Testing
Continuity, Function, and Electrical Testing Systems
LM3’s Electrical Testing Systems are designed to validate the continuity, resistance, short circuits, and signal integrity of electromechanical and connectorized components during production. These systems are powered by our PAQi controller and integrate high-speed electrical probes, signal generators, and programmable logic to automate the detection of open circuits, cross-wiring, and incorrect pin assignments. Built to handle high-mix, high-throughput operations, they ensure every part meets electrical compliance before reaching downstream assembly or packaging. Designed for standalone operation or integration with vision inspection and traceability systems, these test stations help prevent field failures and warranty risks.
System Features
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Custom Test Connectors
Precision-designed electrical interfaces tailored to fit and test unique part geometries and contact configurations.
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Full Function and Electrical Testing
Interfaces with test systems over protocols like CAN, LIN, Modbus, and Ethernet/IP, coordinating measurements and pass/fail.
Custom Test Cables
Engineered cable assemblies and mechanical fixtures ensure secure, repeatable connections during high-speed testing.
Integration Points
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Technical Details
System Features
PAQi Electrical Testing integrates digital continuity and resistance testing with vision-based validation to ensure critical components meet electrical specs. Systems are fully configurable for high-mix production and can combine mechanical test fixtures with multi-channel instrumentation and MES connectivity.
Metric
Range
Details
Continuity Range
Resistance Range
Voltage Range
Inspection Cycle Time
Trigger Method
Output Format
Data Logging
Part Presentation
0 – 10 Ω
0 – 1 M Ω
0 – 48V DC
2 – 6 sec
Operator Start / PLC Command
Test Report + Pass/Fail
Enabled
Fixtured or Manual
Adjustable threshold limits based on test profile
Capable of fine resistance validation
Available for active circuit validation
Depends on total number of points tested
Manual or automated triggering options
Flexible setups based on production needs
Includes full test matrix if desired
Full traceability with timestamped result records